Corrugated mailers, shipping boxes and subscription boxes for DTC brands — engineered around the things that actually cost you money: transit damage, dimensional weight, and a box the customer photographs.
Get a Free QuotePackaging has to protect the product through sorting hubs and repeated handling, without inflating board cost beyond what the order supports.
Carriers bill on volume, not weight. Right-sizing the box is often the single largest freight saving available to a DTC brand.
For direct-to-consumer sales the box is the first physical contact with the brand. Print quality and fit drive repeat purchase and sharing.
Customers judge brands on packaging waste. FSC-certified board and paper-based inserts avoid the plastic problem entirely.
Self-locking mailer with a printed exterior. The workhorse format for DTC and subscription shipments.
See the product →Regular slotted container for bulk orders and multi-item shipments.
See the product →Mailer or rigid box with a die-cut insert holding a curated set in place during transit.
See the product →A retail-ready folding carton shipped inside a protective outer mailer.
See the product →For premium and gifting tiers where the unboxing justifies the higher unit cost.
See the product →Materials and processes listed below describe the range we work with. Final specification is always confirmed per project against your requirements — send us the brief and we will confirm what applies to your job.
Single-wall and double-wall flute. Grade selected against product weight, drop risk and stacking load.
1,200–2,000 gsm where a rigid component is needed inside a mailer or gift tier.
Litho-laminated corrugated is typically used for photo-quality graphics; flexo for higher volumes at lower unit cost. The print route is confirmed against your artwork.
Die-cut corrugated or cardboard inserts, cut to your pack layout. Tell us if plastic-free is a requirement and we will confirm the options.
Matte or gloss lamination, spot UV, foil accents, and custom interior printing.
FSC certified board, ISO 9001, ISO 14001 and BSCI. Documentation available on request.
Send artwork, dimensions and quantity. We return a free 3D rendering of the finished box — revise it until it is right.
Board weight, surface material and insert are chosen against your product and budget. Swatches shipped on request.
A printed sample is produced in 1–3 days so you can test fit, colour and structure before bulk production.
Production takes 10–15 days after artwork approval, followed by ocean, air, express or DDP delivery.
| Stage | Quantity / Time | Details |
|---|---|---|
| Mailer Box MOQ | From 200 pcs | Custom size, print and insert |
| Printed Sample | 1–3 days | Produced for approval |
| Bulk Production | 10–15 days | Starts after artwork approval |
Pricing is quoted by box dimensions, board grade, print coverage, inserts and quantity.
Damage rate and dimensional weight are the two numbers that decide whether a mailer pays for itself.
Box Gluing Defects → Why Quotes Differ → All Industries →Tell us what you ship, how heavy it is, and where it goes. We will come back with a free 3D mockup and a quote within 24 hours.
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